Quaker Oats Australia Pty Ltd is Australia’s leading manufacturer and supplier of quality oat products for human consumption in 25 kg process formed bags and bulk in container.
Nessco Pressure Systems (NPS) are pleased to announce they have been nominated as a finalist in the 10th Fremantle Business Awards. The awards recognise small, medium and large businesses, and the impact they have on the Fremantle community.
Managing Director, Owen West, commented “We’re very proud to be nominated as a finalist in the prestigious Fremantle Business Awards. This nomination demonstrates our ongoing success with delivering high quality service to our clients.”
NPS has been nominated in the Excellence in Professional Services category. This category highlights those who provide professional services and build their organisation around the needs of their target market.
“It’s our aim to always meet our clients’ compressed air needs on time and within the budget they specify. We’ve had great success in the past year, in particular with local legends D’Orsogna, who we worked with to design a compressed air system for their meat processing plant” added Mr West.
NPS helped D’Orsogna to provide a reliable and energy efficient compressed air system that provides the required flow and pressure the factory needs while also ensuring the correct quality grade of air for the products is delivered.
The winners of each category will be announced at the awards dinner held at the Esplanade Hotel in Fremantle on June 8th.
“It should be a great night. We’re planning on taking the whole team to celebrate our success and fingers crossed we take home the prize” said Mr West.
Air Compressor Maintenance
Let’s face it. At some point, no matter how high quality the product is, equipment or machinery will break down. Breakdowns can have major impacts on the efficiency of your production which in a worst-case scenario, can cost your business thousands of dollars. While breakdowns are inevitable, regular and professional air compressor maintenance assures the reliability and quality of your equipment.
So why should I invest in maintenance?
With regular maintenance, you lower the risk of your compressed air system breaking down which ultimately leads to lower profitability. Think of your air system like a car being serviced. Filters and fluids are replaced, cooling water is inspected, belts are adjusted, and leaks are identified and repaired. These regular checkups ensure your compressed air system remains reliable throughout its lifetime.
Without servicing, system integrity could be compromised when undetected problems deteriorate, leading to damage. At some point, this will cost you a lot to repair.
Can’t I just pay for maintenance when I need it?
Sure, but keep in mind that you’ll have to closely monitor your compressor’s service requirements and order each service separately. A slow procurement process can lead to a delayed service which potentially means an increase in overall costs.
What are the risks of delaying my maintenance checks?
Most parts within your compressed air system have a specified lifespan. Failure to replace them on time can impact your compressor’s overall efficiency and reliability. Not only does this increase ongoing production costs but also the chance of a breakdown occurring which can have an even bigger impact on profitability.
How do energy costs affect my budget?
The biggest part of the total cost of ownership for compressed air equipment is energy consumption. If you fail to properly maintain your air compressor system, pressure drops may occur, decreasing the system’s efficiency.
During an average compressor’s lifetime of around 10 years, the cost of compressed air is roughly divided up as 73% energy costs with the remaining 27% divided between capital costs, installation and maintenance. In reality, producing 1 kW of compressed air requires 8 kW of electricity. So, if you’re not evaluating the energy performance of your system, you are potentially converting your money into thin air.
How often should my receiver be inspected?
Under the Occupational Safety and Health Regulations 1996 requirements and AS/NZS 3788:2006, routine biennial inspections of pressure vessels is mandatory.
Pressure vessels used in the workplace present a lot of potential dangers when not properly maintained which can cause damage to property, injury and even death. This is why it’s essential to properly install and service receivers and ensure that all of your equipment complies with the relevant AS standards and Worksafe WA regulations.
Do I have to register my receiver?
As per the Occupational Safety and Health Regulations 1996 along with AS/NZS 3788:2006, registration of pressure vessels is mandatory in order to assess safety and to detect any dangerous deterioration.
Interested in learning more about Nessco Pressure Systems servicing and maintenance capabilities? Then get in contact today.
A lot of careful planning goes into the decision to purchase an air compressor system. Buyers have to contemplate a variety of factors including the amount of air pressure needed, what type of system fits their needs and how much they are able to invest in a system.
If you don’t have the knowledge and experience that Nessco Pressure Systems has when choosing the right system, mistakes can be made when selecting what to buy which can cost you in the long run.
Let us help you out by pointing out some of the things to look out for when selecting your compressor system.
Deciding on the correct size of compressor is key to the efficiency of your business. The wrong size can lead to problems with production and wasted energy which can increase overall costs. It’s also wise to plan ahead and think what may be your needs in the future.
One of the key determinants to selecting size is the amount of pressure required. Your air compressor has to be able to provide enough air pressure so that you are able to complete the task at hand. Anything less will not work, rendering your system useless. This is why it’s important to know the pressure that is required beforehand so that you are able to choose a powerful enough compressor.
Another important factor to consider is the correct air flow needed for the compressor. To put it simply, flow is the ability of the compressor to perform a task within a given time period. The amount of flow needed is determined by the length of time required to complete the task. If your flow isn’t sufficient enough, your compressor will need to build up pressure inside its reserve tank which suggests that the compressor you’ve chosen might be undersize. Again it’s important to know your requirements before making a choice.
One of the best ways to figure out the correct flow needed is to perform a compressed air audit which can be conducted by our knowledgeable NPS staff.
It’s also important to consider what your air usage might be like in the future when making your decision. While your current air pressure needs might be small, a company that plans ahead and selects an air compressor that will account for the growth of their business can save themselves a considerable amount by not having to purchase subsequent compressors systems.
The type of compressor your business needs is another factor you need to consider at decision time. Two of the more popular options available are piston and rotary screw compressors.
The piston compressor is one of the most economical options available. This is a small and robust air compressor that is often used in small workshops, tire shops or manufacturing facilities. One of the highlights of the piston compressor is that they are relatively easy to maintain and usually require minimum investment however this doesn’t mean you should buy one this instant!
Piston compressors are designed for intermittent use which means it can only work about 50-60% of their duty cycle. These units also need time to cool off between their cycles otherwise they will overheat and fail. Another factor to consider is that piston compressors can be extremely loud when operating, so you may want to take into account whether any employees will be working close by.
Rotary Screw Compressor
The rotary screw compressor is designed for operations that require a constant compressed air supply. While piston compressors may only need to be in use for 50% of their duty cycle, rotary screw compressors may be used up to 100% of their duty cycle and are generally built to have long, reliable lifespans. The amount of popularity for screw compressors means there are plenty of options available which suit a range of budgets and needs.
So these are a few factors to consider when choosing which air compressor system is right for you. If you’re looking for more advice or information about which system would be right for you, you can get in contact with one our friendly staff who are able to use their extensive knowledge and experience to find the solution for you.
If you’re looking for more information, get in contact with Nessco Pressure Systems today.
United Welding Force, Welshpool WA
United Welding Force selected NPS to design, supply and install a compressed airline system for their new workshop in Welshpool. United Welding Force specialises in providing fabrication services for the mining, industrial and commercial construction sectors; from drafting and fabrication, to surface treatment and transportation.
Our Business Development Manager, Dillon Smith, visited their new 70m x 22m workshop with recommendations for a new airline that compliments the flow rate of their current compressor. Through a visual presentation of the design, Dillon recommended a 25mm ring main and 20mm twin outlet droppers in a ring main structure. To optimise the airline system, each of the 12 droppers incorporated the Infinity Zero Condensate Reducing Tee; an innovative solution that prevents damaging condensate reaching equipment.
The challenges involved in their system included the rail crane and the compressor being stationed outside the tilt panel structure. NPS were able to execute the design to accommodate the rail crane, as well as core drill the tilt panel to connect the airline to the compressor outside.
As well as commissioning and testing for air leaks, NPS registered the compressor and receiver to ensure compliance with WorkSafe requirements.
NPS pride themselves on being able to provide an integrated compressed air solution for any project, large or small. As such, we offer complete airline systems with a range of different sized compressors, including energy efficient variable speed options. To discover how we can assist with your project, contact our team on 1300 290 638 or email us here!
Laminar flow is an integral component of compressed air efficiency.
Believe it or not, laminar flow is controlled solely by the airline used in a compressed air system. To fully understand the effects of laminar flow in a compressed air system, we need to explain exactly what it is.
Fluids & gases are unique in their ability to travel. Unlike solid molecules that remain stationary whose molecules tend to join others of the same kind, fluid molecules aren’t so picky. Fluid molecules, such as gases and liquids, partner with different molecules and are difficult to stop.
Laminar flow describes the ease with which these fluids travel; good laminar flow describes fluid traveling as straight as possible. On the contrary, when fluid is not traveling straight, the result is turbulence, or a reduction in laminar flow. This is depicted in the image on the right; as the smoke comes off the candle, it is smooth and straight (this would be considered perfect laminar flow). As it travels away, the molecules display imperfect laminar flow.
Turbulent air flow essentially results in an inefficient compressed air system. This may not seem like a major concern; however, it has huge impacts on compressor efficiency. Fluid molecules bounce and circle within their path, causing huge energy wastage. In compressed air systems, this turbulent airflow results in pressure drop. How do you avoid this from happening? It all comes down to compressed air system design.
The design and material of the air pipe, as well as the positioning of elbows and joints, has a direct correlation to laminar flow and pressure drop. To avoid high energy consumption of your compressed air system, reducing pressure drop is key.
If your system is experiencing high pressure drop, your compressor has to work overtime to provide the required air pressure. When your compressor works overtime, it not only increases your maintenance costs, but also your energy bills.
Laminar flow works in conjunction with the “boundary layer”; this is the very first layer of compressed air that touches the wall of the pipe. Through the use of Infinity fittings, such as the Infinity Reducing tee, the air can travel down the dropper with ease, creating a smooth transition without disruption to the laminar flow.
NPS can perform post installation tests on your compressed air system, such as air audits and compressed air efficiency reports. For more information or to speak with our experienced technicians, call us on 1300 290 638 or click here!